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Metal forming control system

FG15i/ FG10i All-Electric Press Brake CNC System

FG15i all-electric servo press brake CNC system is designed specifically for all-electric servo press brakes. Standard X, Y1, Y2, R axes; optional Z1, Z2. It features easy operation, complete functions, and high reliability. Equipped with COTRUST A6N high-power bus servo, it offers excellent synchronization, high precision, strong eccentric load resistance, and energy efficiency.

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Specification:

Product Description

Software Features

★User-Friendly Interface:

Intuitive menu/table programming for easy editing.


★English  Program Naming:

Program names editable in English , smart sorting for quick recall.


★Smart Navigation:

X/Y/R/Z1/Z2-axis navigation and teaching for easier setup.


★Remote Access:

Lower maintenance and debugging costs.


★Storage:

10 upper dies, 25 lower dies, 126 programs, 24 steps each.


★Program Linking:

Unlimited-step bending.


★Customized Functions:

Advanced large-arc compensation algorithm, linear scale compensation, handwheel.



Hardware Features

★Wireless Communication:

15" HD touchscreen supports wireless network access.


★Core Controller: Big Data Access

COTRUST CTH300 series press-brake dedicated controller has a built-in Ethernet port, supporting program 

updates and data monitoring; connects HMI and host PC via Ethernet cable, and supports MES integration.


★Easier Expansion:

Adding an axis requires only an Ethernet cable to the servo.


★Bus Control:

7.5 kW high-power servo adopts high-speed EtherCAT bus up to 100 Mbps for synchronous control. X/R/Z1/Z2-axis 

servos use CANopen bus control; compared with pulse solutions, wiring is simpler and no pulse loss occurs, 

ensuring control accuracy.


★Distributed Control:

Separate IO control from the panel—shorter control wiring, less cable, lower machine cost.


★Safety Design:

Light curtain input, lower die protection, soft limit, homepage access permission, synchronization over-travel 

protection, tool setting protection.


★Power-off memory, stable and reliable, strong anti-interference.


 

Bending Functions

1.Quick-access program page at startup
2.User-friendly die library management
3.Backgauge retraction during bending (Yes/No)
4.Single-step action repeatable multiple times
5.Auto-stop after preset part count
6.Auto-calculate bending inner dimension and depth
7.Auto-calculate angle compensation
8.Manual axis movement (password protected)
9.Dual Y-axis: independent or synchronous compensation
10.Handwheel for precise positioning

 

Bending System Key Features

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Technical Spec
FG15i/ FG10i All-Electric Press Brake CNC System 
Technical parameters:
Physical Characteristics
Screen10.1" touchscreen, multi-core processor, 1024x600 resolution; 
15" touchscreen, multi-core processor, 1920x1080 resolution
CommunicationCANopen & EtherCAT, USB, Ethernet RJ45
Rated Voltage24VDC, operating range 20.4~28.8V DC
Local Digital Inputs10+16, optical isolation, sink/source
Local Digital Outputs16, optical isolation, short-circuit protection, source
Expanded Analog Inputs4, 0-10VDC, deflection feedback
Linear Scale Input5VDC, differential signal, A+A-/B+B-/Z+Z-
Operating EnvironmentTemperature: 0°C~55°C
Relative humidity: 10%~95%, non-condensing
Atmospheric pressure: 1080hPa~795hPa (altitude -1000m~+2000m)
CertificationsCE
LanguagesChinese & English
Installation

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